Yamaha_YZFR1_1998_Service_Manu al & YZF-R1(M)_2000_Supplementary_S ervice_Manual


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Yamaha_YZFR1_1998_Service_Manual & YZF-R1(M)_2000_Supplementary_Service_Manual
Yamaha_YZFR1_1998_Service Repair_Manual
Pages 418

CHAPTER 1
GENERAL INFORMATION,MOTORCYCLE IDENTIFICATION,VEHICLE IDENTIFICATION NUMBER
MODEL CODE ,IMPORTANT INFORMATION,PREPARATION FOR REMOVAL AND DISASSEMBLY
REPLACEMENT PARTS -GASKETS, OIL SEALS AND ORINGS -USING A DYNAMOMETER
LOCK WASHERS/PLATES AND COTTER PINS -BEARINGS AND OIL SEALS -CIRCLIPS -CHECKING THE CONNECTIONS-SPECIAL TOOLS
CHAPTER 2
SPECIFICATIONS,ENERAL SPECIFICATIONS,ENGINE SPECIFICATIONS,CHASSIS SPECIFICATIONS
ELECTRICAL SPECIFICATIONS,TIGHTENING TORQUES,GENERAL TIGHTENING TORQUES
ENGINE TIGHTENING TORQUES ,CHASSIS TIGHTENING TORQUES ,LUBRICATION POINTS AND LUBRICANT TYPES,ENGINE LUBRICATION POINTS AND LUBRICANT TYPES CHASSIS LUBRICATION POINTS AND LUBRICANT TYPES ,OIL FLOW DIAGRAMS,COOLANT FLOW DIAGRAMS,CABLE ROUTING
CHAPTER 3
PERIODIC CHECKS AND ADJUSTMENTS,INTRODUCTION,PERIODIC MAINTENANCE AND LUBRICATION INTERVALS,https://www.tradebit.comL https://www.tradebit.comOVAL .INSTALLATION .AIR FILTER CASE AND IGNITION COIL https://www.tradebit.comOVAL INSTALLATION https://www.tradebit.comUSTING THE VALVE CLEARANCE .VALVE PAD SELECTION TABLE .SYNCHRONIZING THE CARBURETORS .ADJUSTING THE ENGINE IDLING SPEED
ADJUSTING THE THROTTLE CABLE FREE PLAY .CHECKING THE SPARK PLUGS CHECKING THE IGNITION TIMING ,MEASURING THE COMPRESSION PRESSURE ,CHECKING THE ENGINE OIL LEVEL ,CHANGING THE ENGINE OIL ,ADJUSTING THE CLUTCH CABLE FREE PLAY ,CLEANING THE AIR FILTER ELEMENT ,CHECKING THE CARBURETOR JOINTS ,CHECKING THE FUEL HOSES AND FUEL FILTER ,CHECKING THE CRANKCASE BREATHER HOSE ,CHECKING THE EXHAUST SYSTEM ,ADJUSTING THE EXUP CABLES ,CHECKING THE COOLANT LEVEL ,CHECKING THE COOLING SYSTEM ,CHANGING THE COOLANT ,CHASSIS,ADJUSTING THE FRONT BRAKE ,ADJUSTING THE REAR BRAKE ,CHECKING THE BRAKE FLUID LEVEL ,CHECKING THE BRAKE PADS ,ADJUSTING THE REAR BRAKE LIGHT SWITCH ,CHECKING THE BRAKE HOSES ,BLEEDING THE HYDRAULIC BRAKE SYSTEM ,ADJUSTING THE SHIFT PEDAL ,ADJUSTING THE DRIVE CHAIN SLACK
LUBRICATING THE DRIVE CHAIN ,CHECKING AND ADJUSTING THE STEERING HEAD ,CHECKING THE FRONT FORK ,ADJUSTING THE FRONT FORK LEGS ,ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY
CHECKING THE TIRES ,CHECKING THE WHEELS ,CHECKING AND LUBRICATING THE CABLES
LUBRICATING THE LEVERS AND PEDALS ,LUBRICATING THE SIDESTAND ,LUBRICATING THE REAR SUSPENSION ,ELECTRICAL SYSTEMCHECKING AND CHARGING THE BATTERY ,CHECKING THE FUSES
REPLACING THE HEADLIGHT BULBS ,ADJUSTING THE HEADLIGHT BEAMS
CHAPTER 4
OVERHAULING THE ENGINE,ENGINE,INSTALLING THE ENGINE ,CAMSHAFTS,REMOVING THE CAMSHAFTS
CHECKING THE CAMSHAFTS ,CHECKING THE TIMING CHAIN, CAMSHAFT SPROCKETS,,AND TIMING CHAIN GUIDES ,CHECKING THE TIMING CHAIN TENSIONER ,INSTALLING THE CAMSHAFTS ,CYLINDER HEAD,REMOVING THE CYLINDER HEAD ,CHECKING THE CYLINDER HEAD ,INSTALLING THE CYLINDER HEAD ,VALVES AND VALVE SPRINGS,REMOVING THE VALVES ,CHECKING THE VALVES AND VALVE GUIDES ,CHECKING THE VALVE SEATS ,CHECKING THE VALVE SPRINGS ,CHECKING THE VALVE LIFTERS
INSTALLING THE VALVES ,GENERATOR,REMOVING THE GENERATOR ,,INSTALLING THE GENERATOR
PICKUP COIL,REMOVING THE PICKUP COIL ROTOR ,INSTALLING THE PICKUP COIL ROTOR ,CLUTCH
REMOVING THE CLUTCH ,CHECKING THE FRICTION PLATES ,CHECKING THE CLUTCH PLATES ,CHECKING THE CLUTCH SPRING PLATE ,CHECKING THE CLUTCH HOUSING ,CHECKING THE CLUTCH BOSS ,CHECKING THE PRESSURE PLATE ,CHECKING THE PULL LEVER SHAFT AND PULL ROD ,CHECKING THE STARTER CLUTCH ,INSTALLING THE CLUTCH ,SHIFT SHAFT,CHECKING THE SHIFT SHAFT ,CHECKING THE STOPPER LEVER ,INSTALLING THE SHIFT SHAFT ,OIL PAN AND OIL PUMP,REMOVING THE OIL PAN ,CHECKING THE OIL PUMP ,CHECKING THE RELIEF VALVE ,CHECKING THE OIL DELIVERY PIPE AND OIL PIPE ,CHECKING THE OIL STRAINER ,ASSEMBLING THE OIL PUMP ,INSTALLING THE OIL PUMP ,INSTALLING THE OIL STRAINER ,INSTALLING THE OIL PAN ,CRANKCASE,DISASSEMBLING THE CRANKCASE ,CHECKING THE CRANKCASE ,CHECKING THE BEARINGS AND OIL SEALS ,CHECKING THE SPROCKETS AND CHAINS
ASSEMBLING THE CRANKCASE ,CONNECTING RODS AND PISTONS,REMOVING THE CONNECTING RODS AND PISTONS ,CHECKING THE CYLINDERS AND PISTONS ,CHECKING THE PISTON RINGS ,CHECKING THE PISTON PINS ,CHECKING THE BIG END BEARINGS ,INSTALLING THE PISTONS AND CONNECTING RODS
CRANKSHAFT,REMOVING THE CRANKSHAFT ,CHECKING THE CRANKSHAFT ,CHECKING THE CRANKSHAFT JOURNAL BEARINGS ,INSTALLING THE CRANKSHAFT ,TRANSMISSION,REMOVING THE TRANSMISSION
CHECKING THE SHIFT FORKS ,CHECKING THE SHIFT DRUM ASSEMBLY ,CHECKING THE TRANSMISSION
INSTALLING THE TRANSMISSION ,
CHAPTER 5
COOLING SYSTEM,RADIATOR,CHECKING THE RADIATOR ,INSTALLING THE RADIATOR ,OIL COOLER
CHECKING THE OIL COOLER ,INSTALLING THE OIL COOLER ,THERMOSTAT ASSEMBLY,CHECKING THE THERMOSTAT ,ASSEMBLING THE THERMOSTAT ASSEMBLY ,INSTALLING THE THERMOSTAT ASSEMBLY
WATER PUMP,DISASSEMBLING THE WATER PUMP ,CHECKING THE WATER PUMP ,ASSEMBLING THE WATER PUMP
CHAPTER 6
CARBURETORS,CARBURETORS,CHECKING THE CARBURETORS ,ASSEMBLING THE CARBURETORS
INSTALLING THE CARBURETORS ,MEASURING AND ADJUSTING THE FUEL LEVEL ,CHECKING AND ADJUSTING THE THROTTLE POSITION,SENSOR ,CHECKING THE FUEL PUMP
CHAPTER 7
CHASSIS,FRONT WHEEL AND BRAKE DISCS,REMOVING THE FRONT WHEEL ,DISASSEMBLING THE FRONT WHEEL ,CHECKING THE FRONT WHEEL ,CHECKING THE BRAKE DISCS ,ASSEMBLING THE FRONT WHEEL
INSTALLING THE FRONT WHEEL ,ADJUSTING THE FRONT WHEEL STATIC BALANCE ,REAR WHEEL, BRAKE DISC, AND REAR WHEEL SPROCKET,REMOVING THE REAR WHEEL ,CHECKING THE REAR WHEEL
CHECKING THE REAR WHEEL DRIVE HUB ,CHECKING AND REPLACING THE REAR WHEEL SPROCKET
INSTALLING THE REAR WHEEL ,ADJUSTING THE REAR WHEEL STATIC BALANCE ,FRONT AND REAR BRAKES,REPLACING THE FRONT BRAKE PADS ,REPLACING THE REAR BRAKE PADS ,DISASSEMBLING THE FRONT BRAKE MASTER CYLINDER ,DISASSEMBLING THE REAR BRAKE MASTER CYLINDER ,CHECKING THE FRONT AND REAR BRAKE,MASTER CYLINDERS ,ASSEMBLING AND INSTALLING THE FRONT BRAKE
MASTER CYLINDER ,ASSEMBLING THE REAR BRAKE MASTER CYLINDER,DISASSEMBLING THE FRONT BRAKE CALIPERS ,DISASSEMBLING THE REAR BRAKE CALIPER ,CHECKING THE FRONT AND REAR BRAKE CALIPERS ,ASSEMBLING AND INSTALLING,THE FRONT BRAKE CALIPERS ,ASSEMBLING AND INSTALLING THE REAR BRAKE CALIPER ,FRONT FORK,REMOVING THE FRONT FORK LEGS ,DISASSEMBLING THE FRONT FORK LEGS ,CHECKING THE FRONT FORK LEGS ,ASSEMBLING THE FRONT FORK LEGS .INSTALLING THE FRONT FORK LEGS ,HANDLEBARS,REMOVING THE HANDLEBARS ,CHECKING THE HANDLEBARS ,INSTALLING THE HANDLEBARS ,STEERING HEAD,REMOVING THE LOWER BRACKET ,CHECKING THE STEERING HEAD ,INSTALLING THE STEERING HEAD ,REAR SHOCK ABSORBER ASSEMBLY,HANDLING THE REAR SHOCK ABSORBER,AND GAS CYLINDER ,DISPOSING OF A REAR SHOCK https://www.tradebit.com GAS CYLINDER /REMOVING THE REAR SHOCK ABSORBER ASSEMBLY ,CHECKING THE REAR SHOCK ABSORBER ASSEMBLY,AND GAS CYLINDER ,CHECKING THE RELAY ARM AND CONNECTING ARM ,INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY ,SWINGARM AND DRIVE CHAIN,REMOVING THE SWINGARM
REMOVING THE DRIVE CHAIN ,CHECKING THE SWINGARM ,CHECKING THE DRIVE CHAIN ,INSTALLING THE SWINGARM
CHAPTER 8
ELECTRICAL,,ELECTRICAL COMPONENTS,INSTRUMENT FUNCTIONS,INDICATOR LIGHTS ,OIL,LEVEL/COOLANT TEMPERATURE WARNING LIGHT ,COMBINATION METER,SWITCHES,CHECKING ,WITCH CONTINUITY ,CHECKING THE SWITCHES,CHECKING THE BULBS AND BULB SOCKETS,TYPES OF BULBS ,CHECKING THE CONDITION OF THE BULBS ,CHECKING THE CONDITION OF THE BULB SOCKETS ,CHECKING THE LEDs ,IGNITION SYSTEM,CIRCUIT DIAGRAM ,TROUBLESHOOTING ,ELECTRIC STARTING SYSTEM,CIRCUIT DIAGRAM ,.STARTING CIRCUIT CUTOFF SYSTEM OPERATION ,TROUBLESHOOTING
STARTER MOTOR,CHECKING THE STARTER MOTOR ,ASSEMBLING THE STARTER MOTOR ,CHARGING SYSTEM,CIRCUIT DIAGRAM ,TROUBLESHOOTING ,LIGHTING SYSTEM,CIRCUIT DIAGRAM ,TROUBLESHOOTING ,SIGNALING SYSTEM,CIRCUIT DIAGRAM ,TROUBLESHOOTING,CHECKING THE SIGNALING SYSTEM ,COOLING SYSTEM,CIRCUIT DIAGRAM ,TROUBLESHOOTING ,FUEL PUMP SYSTEM
CIRCUIT DIAGRAM ,FUEL PUMP CIRCUIT OPERATION ,TROUBLESHOOTING CHECKING THE FUEL PUMP
EXUP SYSTEM,CIRCUIT DIAGRAM ,TROUBLESHOOTING ,SELFDIAGNOSIS,TROUBLESHOOTING ,
CHAPTER 9
TROUBLESHOOTING
STARTING PROBLEMS
ENGINE
FUEL SYSTEM
ELECTRICAL SYSTEMS
INCORRECT ENGINE IDLING SPEED
ENGINE
FUEL SYSTEM
ELECTRICAL SYSTEMS
POOR MEDIUMANDHIGHSPEED PERFORMANCE
ENGINE
FUEL SYSTEM
FAULTY GEAR SHIFTING
SHIFTING IS DIFFICULT
SHIFT PEDAL DOES NOT MOVE
JUMPS OUT OF GEAR
FAULTY CLUTCH
CLUTCH SLIPS
CLUTCH DRAGS
OVERHEATING
ENGINE
COOLING SYSTEM
FUEL SYSTEM
CHASSIS
ELECTRICAL SYSTEMS
OVERCOOLING
COOLING SYSTEM
POOR BRAKING PERFORMANCE
FAULTY FRONT FORK LEGS
LEAKING OIL
MALFUNCTION
UNSTABLE HANDLING
FAULTY LIGHTING AND SIGNALING SYSTEMS
HEADLIGHT DOES NOT LIGHT
HEADLIGHT BULB BURNT OUT
TAIL/BRAKE LIGHT DOES NOT LIGHT
TAIL/BRAKE LIGHT BULB BURNT OUT
TURN SIGNAL DOES NOT LIGHT
TURN SIGNAL BLINKS SLOWLY
TURN SIGNAL REMAINS LIT
TURN SIGNAL BLINKS QUICKLY
HORN DOES NOT SOUND
YZF-R1(M)_2000_Supplementary_Service_Manual
Pages 78

SPECIFICATIONS
GENERAL SPECIFICATIONS
ENGINE SPECIFICATIONS
CHASSIS SPECIFICATIONS
ELECTRICAL SPECIFICATIONS
TIGHTENING TORQUES
ENGINE TIGHTENING TORQUES
CHASSIS TIGHTENING TORQUES
LUBRICATION POINTS AND LUBRICANT TYPES
ENGINE LUBRICATION POINTS AND LUBRICANT TYPES
OIL FLOW DIAGRAMS
COOLANT FLOW DIAGRAMS
CABLE ROUTING
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
COWLINGS
AIR FILTER CASE AND IGNITION COIL PLATE
OVERHAULING THE ENGINE
AIR INDUCTION SYSTEM
ENGINE
INSTALLING THE ENGINE
CYLINDER HEAD
CRANKCASE
ASSEMBLING THE CRANKCASE
COOLING SYSTEM
RADIATOR
CARBURETORS
AIR INDUCTION SYSTEM
AIR INJECTION
AIR CUTOFF VALVE
AIR INDUCTION SYSTEM DIAGRAMS
CHECKING THE AIR INDUCTION SYSTEM
CHASSIS
FRONT WHEEL AND BRAKE DISCS
INSTALLING THE FRONT WHEEL
FRONT AND REAR BRAKES
REAR BRAKE MASTER CYLINDER AND BRAKE
FLUID RESERVOIR
ELECTRICAL
INSTRUMENT FUNCTIONS
INDICATOR LIGHTS
COOLANT TEMPERATURE WARNING LIGHT
SPEEDOMETER UNIT
ELECTRIC STARTING SYSTEM
STARTER MOTOR
COOLING SYSTEM
CIRCUIT DIAGRAM
TROUBLESHOOTING
SELFDIAGNOSIS
TROUBLESHOOTING
YZFR WIRING DIAGRAM (For EUR)
YZFR WIRING DIAGRAM (For OCE)
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